The concentric multiplate clutches have been sectioned, along with the mechatronics module. The sevenspeed dual clutch transmission from volkswagen. Jun 10, 2014 the volkswagen models that have been affected by these transmission problems and have been recalled by the manufacturer are the jetta, jetta sportswagen, gti and eos. Apr 11, 2012 a model of the volkswagen direct shift gearbox transmission built by alan wenbourne. The volkswagen models that have been affected by these transmission problems and have been recalled by the manufacturer are the jetta, jetta sportswagen, gti and eos. Volkswagen and skoda dsg problems 20 motoring news car. List of vw self study programmes vr6oc hangout the. The mechatronics control module j743 controls clutch operation and gear selection. Volkswagen and audis direct shift gearbox dsg what it is and how it works the direct shift gearbox dsg, also known as the doubleclutch gearbox, is a transmission developed by audi and volkswagen. Sixspeed and sevenspeed dsg gearboxes are available. Volkswagen has decided that a defect, which relates to motor vehicle safety, exists in some 2009 model year volkswagen eos and in some 20092010 model year volkswagen jetta, jetta sportwagen and gti vehicles equipped with a direct shift gearbox dsg. Have the problems with vw dsgaudi automatic gearboxes been.
Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to. The first dsg transaxle that went into production for the volkswagen group. Directshift gearbox 02e eng transmission mechanics vehicles. The clean diesel engine is paired with a 6speed manual transmission or a 6speed direct shift. This webpage contains volkswagen jetta 2006 misc documents 6 spd gearbox manual pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics. Sol04 712e gear actuator solenoid n91, solenoid valve 4 06on 1 dsg. Jul 02, 2012 faulty volkswagen dsg gearboxes reported in europe. This selfstudy programme is designed to help you understand the direct shift gearbox. Volkswagen jetta 2006 misc documents 6 spd gearbox manual pdf. Learning how to shift using volkswagen tiptronic mode is easy, and it will likely become a feature of your volkswagen you will want to use often. Shift cut power shift flat shift shifting without clutch or under full throttle. Twenty three years ago audi fielded its first dualclutch transmission in the 476ps sport quattro s1 rally car piloted by walter rohrl and christian geistdorfer, and since its transfer to the road in 2003 as the direct shift gearbox or dsg over 188,000 examples have been installed worldwide. What makes it special is that it can change gears faster than any other geared transmission. Dual clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual transmission.
Transmission gearshift recommendation indicator s 7 speed direct shift gearbox dsg with sport mode and tiptronic function s trip computer colour display and screen transitions with animations driving time, trip length, average and current speed, average and current fuel consumption, distance till. This is especially true if youre comparing cars from a variety of different automakers, and just figuring out the names of each feature and what it really means can be a bit confusing. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a. From interactive menus, the subjects selector lever. Partcutaway view of the volkswagen group 6speed directshift gearbox. Which 2016 vw models have the dualclutch transmission. Dsg oil for vw and audi direct shift gear boxes liqui moly. Vw jetta hybrid 20 direct shift gearbox repair manual edition 01. Explanation and advantage of the feature will be shown in the. Volkswagen is a german vehicle producer headquartered. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change gears faster than any other geared transmission. Volkswagen golf 2015, golf variant 2015 repair manual brake system. The s tronic 6speed twinclutch gearbox is more dynamic than a conventional manual gearbox, because it allows fast gear shifting without any interruption in tractive power while affording the comfort of an automatic gearbox.
In our database, you can search for gearbox codes which were specified with past requests. Volkswagen passat gearbox technical matters back room. Gulf replaces the famous beetle, becoming the most successful model of volkswagen, and ranks 3rd in the list of the most sold cars in the world. A second major reason is that the gearbox can help make modern vehicles more environmentally friendly.
Vw has more problems with its dsg transmission the new york. Originally marketed by volkswagen as the dsg and audi as the. The dsg, also known as a dualclutch transmission, is an automatic transmission. Due to unexpected popularity, volkswagen decided to sell the car in the. Direct shift automatic transmission 02e front wheel drive repair group 34. The driver has the option to either select when to shift or allow shifting to be fully automated by the vehicles onboard computers a feature that is now quite common in modern vehicles with automatic transmissions. Six weeks ago and when i had been travelling in heavy nose to tail traffic and the stop start of traffic lights the dsg gearbox on starting and shifting into 2 would start to judder and grind. What links here related changes upload file special pages permanent link. Volkswagen group china and its two local joint ventures announced last week that they will extend the warranty of the direct shift. Sol04 711e gear actuator solenoid n90, solenoid valve 3 06on 1 dsg. The factory manual delivered by us it contain the repair manual and wiring diagrams manual in a single pdf file. The sport model has frontwheel drive and is available with a choice of 6speed manual or 6speed automatic direct shift gearbox. The new dual clutch gearbox from volkswagen springerlink.
Dsg direct shift gearbox is a fullsemi automatic gearbox. Despite the increased performance and sharpened handling it is still a comfortable and undemanding car to drive, while the enhanced specification increases its appeal. In august 2008, volkswagen group began construction of its newest stateoftheart transmission plant in the world in dalian in chinas northeast. Dsg gearbox towing dilemma towcar talk caravan talk. Replace direct shift gearbox dsg mechatronic j743 6 spd. The 2015 volkswagen passat is a midsize 4door sedan. Unifying the advantages of the manual gearbox and the stepped automatic. The solution vw has found is to change the synthetic oil in the ds200 automatic to a mineral one. This provides the driver the easeofdrive of a car equipped with an. Though it is known by some as vws flappypaddle gearbox, the tiptronic is actually a very advanced and reliable transmission. The directshifting automatic gearbox has been designed to fulfil the. This cd allows you to see how individual components work and how they combine with ther components for operation of the gearbox.
It consists of a manual gearbox with an extra shaft and two mechanical clutches, all operated by a computer and servo motors. The volkswagen asg automatic shift gearbox was first introduced on the vw up. Jan 20, 2019 dsg stands for direct shift gearbox, and it incorporates the best of both worlds into its design. Through its cuttingedge technology and advanced electronics the dsg senses how you are driving and so predicts your next gear change every time. There are a variety of options when it comes to basically anything in new vehicles. Volkswagen dsg transmission fluid service 3 s t see d wadswort 44281 18009245172 wwwsom step 3 remove the air box and all piping using a 5mm hex. There is also a multimedia cd available on the direct shift gearbox.
Problem with vw dsg gearbox answered by a verified vw mechanic. This book provides introductory information regarding the introduction of new features, designs, and functions. Vw pioneered the direct shift gearbox dsg, which is called s tronic when fitted to vehicles made by its audi subsidiary. Technically, dsg is a multiple shaft manual gear box operated through an electronically controlled dual clutch. Faulty volkswagen dsg gearboxes reported in europe. Volkswagens direct shift gearbox dsg is the worlds first dualclutch automated manual gearbox in a production car. Vw golf repair manual free download automotive handbook. The dsg intelligent automatic transmission developed by volkswagen is also an. This webpage contains volkswagen jetta 2011 misc documents 5 spd manual gearbox 0a4 pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics. Gearboxes 7speed 7speed direct shift gearbox dsg dsg0ambasic settings diagnostic procedures for a vag diagnostics. In place of a dry clutch, two wet clutches are used. As you can see and as you already know there is a twin clutch assembly, 2 input shafts and 2 output shafts, as opposed to 1 of each.
This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. The engine torque is transmitted via the dual mass flywheel to the direct shift gearbox. Using an advanced electrohydraulic control module to control clutch application and gear shifting, the dsg can bring the driving comfort of a full automatic to the table while still getting the greater efficiency of the manualstyle gears. The second reason that makes a transporter such a popular vehicle for drivers with disabilities is the fact that it is available with volkswagens outstanding and smooth direct shift gearbox dsg. On fourwheel drive vehicles, the torque is also transmitted to the rear axle via a bevel box. For a car parts supplier, a gearbox code is important in order to find the right car part for you. Volkswagen golf pdf workshop, service and repair manuals, wiring diagrams, parts catalogue, fault codes fuse box diagram. With dsg transmission, you can drive freely without having to worry about shifting gears or you can take more control of your drive by entering the transmission into manual shift mode, or tiptronic mode.
The gearbox pin latches home in this position and locates the selector shaft. Page 15 dsg direct shift gearbox owners data base general vw discussion dsg direct shift gearbox owners data base page 15 tdiclub forums. Hello there could someone tell me,what problems will i have if any. Volkswagen and audis direct shift gearbox dsg what it is and how it works the direct shift gearbox dsg, also known as the doubleclutch gearbox, is a transmission developed by audi and. Direkt, commonly abbreviated to dsg, is an electronically. I ordered a used top of the range 2006 skoda octavia estate last weekend, fantastic car, very low mileage with a dsg auto, did some searching with regard to towing with this gear box, very interesting, but with to regard to towing some very negative comments,issues when driving, massive costs inv. The volkswagen dualclutch gearbox dsg direct shift gearboxtm blurs the boundaries between automatic and manual gearboxes. Common faults in the 6speed dsg automatic transmission. Move the selector shaft by hand into the gate of first and second gear and then press the adjusting pin into the gearbox housing.
Sol0e gear actuator solenoid n88, solenoid valve 1 06on 1 dsg. Dsg 6 speed direct shift gearbox automatic transmission. Volkswagen s midsize family sedan receives only a few minor trim. Seperate oils are required for the dsg transmission and the differentialtransfer box on this unit. A couple of times it seemed to miss 2 altogether and go direct fro 1 to 3. That gearbox is the wet clutch variant and apparently relatively reliable the tdi has too much torque for the dq200, so it gets the dq350, which seems more reliable and proven. Combining the convenience of an automatic with the precision of a manual, direct shift gearbox dsg is unlike any conventional transmission. The gearbox code is usually stamped on the gearbox. Volkswagen golf pdf workshop, service and repair manuals. Every transmission will eventually accumulate debris from normal wear and tear. It presents the models of these machines, including their sports versions, equipped with gasoline and diesel engines with a displacement of 1. Volkswagen 02e direct shift gearbox design and function.
Part i getting your vehicle ready for dsg transmission service what you will need. In order to carefully address the issues of operation, maintenance, diagnostics and repair of these models, you should read the repair manual for volkswagen golf. Service training self study programme 308 dd ss gg ddirect sshift ggearbox 02e this self study programme is designed to help you understand the direct shift gearbox. Volkswagen golf 2015 engine mechanical, fuel injection and ignition. Dsg the direct shift gearbox of volkswagen innovative gearing. The r36 is a welcome addition to the passat range and makes the most of the standard cars virtues. This is a demonstration model of volkswagen dsg direct shift gearbox. Common faults in the 7speed dsg automatic transmission. Anglicky haynes vw golf jetta service and repair manual.
Does not cover convertible, rallye, caddy, diesel engine, 4 w. Transmission oil for direct shift transmission 02e. Ssp308 direct shift gearbox 02e seu portal volkswagen. Volkswagen jetta 2011 misc documents 5 spd manual gearbox 0a4 pdf.
Aug 28, 2009 volkswagen recently initiated a recall on 200910 vws and audis equipped with its highperformance direct shift gearbox dsg transmissions. Self study program 308 direct shift gearbox 02e dsg02e. In moving the hydraulic systemthe valves and solenoids and other delicate mechanical components that is the control centre of the gearboxinto its own enclosed system, the transmission has a greatly reduced chance of suffering a fault as a result of oil contamination clogging up vital components, since the only contamination that can get into that chamber would come from the. Volkswagen has also had problems with its highend paddle gearbox, the tiptronic transmission system. But, as in the cvt, there is no clutch pedal in the drivers cabin. Vw dsg direct shift gear transmission and audi tiptronic is a term used by vw and audi and only refers to a nonmanual transmission vw s direct shift gearbox dsg is a 6 speed service requirements of the dualclutch transmission wikipedia, the free 121 hp engine, this new 7speed dsg uses roughly 6% when compared directly with a manual. Almost a year has past since volkswagen launched its innovative direct shift gearbox better known as the dsg in the golf r32 and audi tt with the vr6. Car owners revved up over vw gearbox glitch 20120528 14. Report dsg manual transmission transmission mechanics. The tiguan 155tsi is for the driver who needs the practicality of a prestige suv, and who also demands uncompromising dynamic performance. Volkswagen golf a 5seater car of the german concern volkswagen ag, according to the german classification belongs to the compact class, in the form of a body hatchback. Inline mounted 7 speed direct shift gearbox dsg transmissions required for dual shift double clutch aka dual clutch gear dl501 0b5 series transmissions. Dsg stands for direct shift gearbox, and it incorporates the best of both worlds into its design. The problems are mainly due to a fault in the direct shift gearbox dsg system.
How dsg works understanding dualclutch transmission. Volkswagen helped fund development of dualtronic in exchange for an exclusive 5 year deal with borgwarner on the technology a deeper look at dsg. Explanation and advantage of the feature will be shown in the video. The only other option would be, instead of getting a 1. Volkswagen eos, gti, jetta and r32 with dsg transmission pdf. On frontwheel drive vehicles, the drive shafts transmit the torque to the front road wheels. Volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes. Jetta sedan jetta hybrid gli 162 jetta sedan 163 make. Automatic transmission filters are designed to keep the life blood of your transmission transmission fluid clean. Apr 17, 2014 i have attached a schematic i came across some on the internet to make it easier for our discussion. Dsg direct shift gearbox owners data base tdiclub forums. Magpro2 tcu new chiptuning files magpro2 tcu manager version 12. In addition to the overtly sporty driving dynamics, the s tronic gearbox is highly ef. Our records show that you are the owner of one of these vehicles.
Vw jetta hybrid 20 direct shift gearbox repair manual. First introduced by porsche, the tiptronic is not an electronically activated manual transmission, as one might find in some higherend applications. Dsg 02e transmission 40,000 miles maintenance service. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. This means a partial control over the gearbox is available.
Volkswagen 02e direct shift gearbox bentley publishers. There may be a match that will help you find the gearbox code of your vehicle. Feb 19, 2007 this is a demonstration model of volkswagen dsg direct shift gearbox. Vwaudi dsg 6 speed direct shift gearbox automatic transmission internal gearbox oil filter. This also shows the additional power takeoff for distributing torque to the rear axle for fourwheel drive applications. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. Understanding volkswagens directshift gearbox dsg stein.
Direktschaltgetriebe 1, commonly abbreviated to dsg, 2 3 is an electronically controlled dual clutch 2 multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, 4 and with full automatic, 2 or semimanual control. All models from the polo to the arteon may be equipped with automatic dualclutch gearboxes dsg. This unique selfshifting transmission makes it compatible with a hand control conversion. In north american, vw released the cc with the option of either the 2. Vw said a faulty sensor would cause the automatic transmission to shift into neutral. Directshift gearbox 02e eng free download as pdf file.